Originally Posted by ShadowWynd
I try and make sure that anything I ship would survive the "Castaway" test - if the plane falls into the ocean, I want one of the guys to use my package as a buoy and live.
That, and we have gotten parcels from the major couriers flattened, some with a boot print clean through the box, that sort of thing, so I also try and make sure it withstands the "kick it around in the shipping depot" test.
That said, hard drives are usually wrapped in several inches of bubble wrap and packing-taped until airtight. That is then bundled along with whatever stray bits of styrofoam I can find inside another layer of bubble wrap and packing tape. I then fill a box several inches with packing peanuts, place the giant wad of tape and bubble wrap into the box, proceed to fill the rest of the box with peanuts, then tape the box and all edges shut, usually taped two or three times for good measure.
No complaints from vendors thus far.